Course Schedule
WEEK 1 AND 2
SAWS – Horizontal and Vertical Ban Saws using tape measure and six (6) inch scale.
CLEAN AND DEBURR PARTS – using belt sanders.
LAYOUT ANGLES AND RADII – Saw cut and belt sand Dykem for layout
DRILL PRESS – lay out, drill, counter sink, tap using tapping head
Note! All work will be performed on a variety of materials, ie.e Steel, CRS and HRS, Aluminum, Tool Steel, Stainless Steel and Plastic
WEEK 3, 4 AND 5
BRIDGEPORT
Clean and lubricate
Indicate head
Stone and clean table and vise
Indicate vise
Use edge finder, dials on machine and digital readouts
Use center drill, drill, tap, ream, counter bore and counter sink
Use end mill for milling with O.D. and end
Use fly cutter
Use inserted cutters
WEEK 6 AND 7
SURFACE GRIND
Clean machine, lubricate
Mount and balance wheel ñring wheel
Dress wheel ñ bottom and sides
Grind on chuck ñ flat pieces, plunge grind and oscillate
Grind parts in vise
Side wheel grinding
Use cut off wheel
Dress angle
Dress radius ñ concave and convex
WEEK 8
INSPECTION
Clean surface plate
Inspection equipment
Indicators, Height Stands, Cadillac Gage, Comparators, Micrometers inside and outside, Groove, Flange, Electronic Indicator, Radius gages, Plug Gages and JO Blocks
Squareness and parallelism
Center distance
WEEK 9, 10, AND 11
LATHE
Clean and lubricate
Set tools, mount chuck, collet
Bore and turn jaws
Face, turn chamfer, groove I.D. and O.D. and face
Drill, bore, tap and ream
I.D. and O.D. form
I. D. and O.D. thread
Single point thread
Knurl
WEEK 12, 13, 14 AND 15
REVIEW
Weeks 1 thru 11
WEEK 16
ASSEMBLY
PREPARE
Projects
Resume
Tool boxes
Folders with documentation
ADDITIONAL CURRICULUM
Students start cutting, drilling, tapping, milling, turning, and threading practice material
FIELD TRIPS
To be determined
DOCUMENTATION
Metric conversion
Metric tolerances shafts, bors
Fraction
Decimals
Drill chart Tap chart